Monitoring, data and digital twin for technical installations
A useful digital twin does not have to be a complex 3D representation. In many projects, the real value is a functional replica of the important states and variables: consumption, temperatures, pressures, alarms, running hours and trends.
What we can monitor
- Electrical power and consumption.
- Solar generation and battery status.
- Temperature, humidity and environmental variables.
- Pumps, motors and fans.
- Technical alarms and equipment status.
- Variables from PLCs, meters, analyzers and sensors.
Data for maintenance
We configure histories, alarms and visualizations to detect deviations, compare periods and understand what happened before an incident. This can reduce diagnosis time.
Integration
Depending on the project, we use PLCs, industrial networks, open protocols, gateways, APIs and databases while considering criticality, network availability, cybersecurity and remote-access requirements.
The right level of digitalization
A full digital twin is not always required. Sometimes an energy dashboard is enough; in other cases alarms, historical data and process states provide the real value.
What can be monitored?
Depending on available sensors and equipment, monitoring can include electricity consumption, solar production, temperatures, alarms, running hours and process variables.
Do I need a complete digital twin?
The level of detail depends on your objective. An energy dashboard or a set of alarms and histories may be sufficient for the first stage.
Can existing equipment be integrated?
We review the available signals, protocols and connection options before defining the integration. Compatibility is assessed for each project.
What do historical data and alarms provide?
They help compare periods, identify deviations and review the sequence of events before an incident, supporting diagnosis and maintenance decisions.
How is remote access considered?
Network availability, cybersecurity, system criticality and access requirements are considered when defining the solution. Remote access is agreed as part of the project scope.
How do I start a monitoring project?
Tell us which installation you want to monitor, what information is available and which problem you want to solve. We assess a practical starting scope.
Connected technical systems
Monitoring connects equipment data with the information needed for operation and maintenance. We define the signals, histories and visualizations around the objectives of each installation.
